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AC-1 dry-mix shotcrete machine

From 5000 EUR In stock

AC-1 is the most basic design of the models we offer, as well as the most common of the rotary type of operation. The performance of the machine offers reliability, low operating costs, and easy handling. The flexibility of uses allows you to adapt the AC-1 for most types of gunning concrete works (shotcrete works).

  • The most mobile and compact in the market.
  • Outlay on consumables reduced by 30%, thanks to the design with one sealing plate.
  • Work without pulsation and jerks.
  • Reliable disk variator for smooth change of productivity.
  • The bunker on 160 kg of mixture.
  • Loading height – 1 m.
Download the Spec Sheet

Why Choose AC-1

One person is enough to move the unit
Capacity gets smoothly adjusted within the full range
Mixture is conveyed without pulsation
Hoses don't get clogged and are easy to clean
Components are produced in Italy and Germany
Unit can works in start-stop mode
Hopper is at level of 1 meter above the ground
Operation cost can be reduced by 45%

Technical Specifications

Download the Spec Sheet
Technical data Unit Electric drive Explosion proof model
Electric motor Air motor
Working temperature °C up +5°C to +50°C up +5°C to +50°C
Dosing rotor volume dm³ 3/4 3/4
Bunker volume dm³ 85 85
Theoretical output* m³/hour 0,5 - 3,6 0,5 - 3,6
Dosing rotor rotaion speed min-1 3 -15 3 -15
Air compressor pressure mPa 0,5 0,5
Air consumption total m³/min 3,5 - 6,0 3,5 - 6,0 6,5 - 9,0
Air consumption for pneumatic vibrator m³/min 0,5 - 0,7 0,5 - 0,7
Drive power kW 2,2 2,2 3,2 - 3,6
Drive type 3 х 380В 50 Hz 3х380/660В 50 Hz air motor
Transport distance horizontally, dry method m to 200 to 200
Transport distance vertically, dry method m to 100 to 100

Saving 45% in operating costs

-80%
Equipment downtime due to the ease of operation, connection, and cleaning
-25%
Component costs compared to European counterparts
-20%
Air supply expenses due to consumption amount starting at 5 m³/min

Saving 45% in operating costs

Basic Configuration

  • Shotcrete nozzle DU32 C assembled, 1 pc
  • Rapid coupling CQT-2
  • P nozzle tip DU32 C 450*35*23
  • Water supply hose DU18
  • Abrasion-resistant hose А1 DU32 20m
  • Sealing plate PU AC-1
  • Air supply hose DU32

Additionally Required

  • A compressed air supply at a rate of at least 3 m³/min
  • Water supply with a pressure of at least 1.5 atm
  • Electricity power of at least 3 kW
  • Set of hoses for mixture, water, and air supply

Optional Parts

  • Remote control
  • Explosion-proof electric motor
  • Air motor
  • Skid frame
  • Rail chassis
  • Automatic lubrication system
  • Hoses of various diameters
  • Shotcrete nozzles DU32/DU42

Works performed with AC-1 dry-mix shotcrete machine

Construction of the water pipeline, considering the water supply

Construction of the water pipeline, considering the water supply

Company: Private limited company "Goldman Construction" Kazakhstan
The company is in the business of providing a full range of water services.
Task:
Construction of the Eskulinsky water pipeline, considering the water supply; as well as the construction of a water tank.
Solution:
The standard configuration of shotcrete machine AC-1 with 40 m of working hose DU 32 will be used in this work.
Result:
The works were completed on time. Start-up and adjustment works were carried as well as training of the company's employees at the construction site.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Repair of walls and ceilings of the industrial premises

Repair of walls and ceilings of the industrial premises

Company: Private limited company "SDK GROUP"
The company is in the bussiness of providing high-rise repair works.
Task:
Repair of walls and ceilings of the industrial premises at the Poltava Mining and Processing Plant.
Solution:
The standard configuration of shotcrete machine AC-1 with 20 m of working hose DU 32 was used in this work.
Result:
The company's employees were trained on the construction site and the premises were repaired
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Renovation works of the building

Renovation works of the building

Company: Private limited company "NVF"
The company is engaged in diverse types of repairs and construction works in the city of Dnipro.
Task:
Renovation works of the building.
Solution:
The standard configuration of shotcrete machine AC-1 with 20 m of working hose DU 32 was used in this work. The cement-sand mixture was used.
Result:
Works on strengthening the walls and ceilings of the building were performed. The company is using the machine to perform further works as well.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Maintenance of the Dubăsari Dam

Maintenance of the Dubăsari Dam

Company: Private limited company "PENETRON-ODESA"
The company specializes in waterproofing and thermal insulation products.
Task:
Maintenance of the Dubăsari Dam.
Solution:
For this purpose, the standard AC-1 shotcrete machine with a 40 m long DU 32 working hose, which was used at a permanent drop, with a total drop of about 25 meters.
Result:
The spillway channels of the dam were repaired using the shotcrete machine.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Private limited company “Teploliuks-YuH, Vinnytsia city, Ukraine

Private limited company “Teploliuks-YuH, Vinnytsia city, Ukraine

Company: Private limited company "Teploliuks-YuH, Vinnytsia city, Ukraine
The company is in the business of bridge repairs.
Task:
Repairs of columns, pillars and transoms of bridges in Vinnitsa and other regions of Ukraine.
Solution:
For this purpose, the standard configuration of the AC-1 shotcrete machine with 40 m DN 32 working hose was used.
Result:
Work on the repair of the columns and supports of the road bridge was performed in its entirety.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Repair of quenching tower of coke oven battery

Repair of quenching tower of coke oven battery

Company: Private limited company "YuSK MEGAPRO", Avdiivka city, Ukraine
The company is in the business of realization of various types of repair works.
Task:
Repair of quenching tower of coke oven battery No.1 with special repair composition at PJSC "Avdiivka Coke and Chemical Plant (AKHZ)", Avdiivka city.
Solution:
For this purpose, the AC-1 shotcrete machine was used, configured with the standard DU32 nozzle and the 30 m long DU32 material hose.
Result:
The company's employees were trained on site and the tower of the coke oven battery was repaired.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Application of shotcrete mixture on the wall with subsequent carving of patterns

Application of shotcrete mixture on the wall with subsequent carving of patterns

Company: Private limited company "Tsert hidroizolatsii i krovli" ("Center of waterproofing and roofing"), Kyiv, Ukraine
The company is in the business of construction and repair work on various sites in the city
Task:
Application of shotcrete mixture on the wall with subsequent carving of patterns. The object is a private zoo "12 months"in Kyiv .
Solution:
A standard configuration of AC-1 shotcrete machine was used during these works. Dry-mix shotcreting was applied.
Result:
Reinforcement of the animal pools with subsequent decoration (carving) on a layer of shotcrete was carried out.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Filling interpanel joints in newly constructed panel houses

Filling interpanel joints in newly constructed panel houses

Company: Private limited company "Poltavskyi DBK" (Poltava city building company)
The company is in the business of constructing residential buildings in Poltava
Task:
Filling interpanel joints in newly constructed panel houses.
Solution:
A standard configuration of AC-1 shotcrete machine with a working hose DU 32 40m was used during these works. Dry-mix shotcreting was applied.
Result:
The speed of filling the interpanel joints increased by 3 times, the quality of the filling of these cavities increased by 5 times.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Repair of the ledgers of the bridge

Repair of the ledgers of the bridge

Company: Private limited company "Moststroikom" (Bridge construction company), Novoaidar, Luhansk region, Ukraine
The company is in the business of all kinds of bridge repairs all over Ukraine.
Task:
Repair of the ledgers of the bridge over the Aydar River.
Solution:
A standard configuration of AC-1 shotcrete machine with a working hose DU 32 20m was used during these works.
Result:
The work was performed without dismantling the structure, on time, prolonging the service period of the structure for 30 years.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Repair and strengthening of bearing structures

Repair and strengthening of bearing structures

Company: Private limited company "NPF AAS", Mariupol, Ukraine
The company is in the business of construction and repair work.
Task:
Repair and strengthening of bearing structures of Azovstal plant buildings.
Solution:
A standard configuration of AC-1 shotcrete machine with a working hose DU 32 20m was used during these works. Dry-mix shotcreting was applied.
Result:
Repair of wall surfaces was delivered on time
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Waterproofing on the walls of the water collection tank

Waterproofing on the walls of the water collection tank

Company: Private limited company "SK Inzhestroi"
They are a construction company that deals with the construction and repair work of drainage systems
Task:
Waterproofing on the walls of the water collection tank with a reinforcement layer of reinforcing mesh 5 mmwas performed using dry shotcreting
Solution:
A standard configuration of AC-1 shotcrete machine with a working hose DU 32 40m was used during these works.
Result:
Waterproofing of the tank was done with high quality and on time.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Repair of technical facility

Repair of technical facility

Company: Private limited company “RAT”, Cherkasy, Ukraine
The company is in the business of repairing various technical facilities.
Task:
Repair of technical facility of PJSC AZOT, Cherkassy, an ammonium nitrate production tower.
Solution:
A standard configuration of AC-1 shotcrete machine with a working hose DU 32 60m and a polyurethane sealing plate was used during these works.
Result:
The work was done with high quality and on time.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Conversion of a hazardous building into a shopping center

Conversion of a hazardous building into a shopping center

Company: Bogradsky mining and processing
Bogradsky mining and processing company. It is part of the "Barit'' company group, which develops the Tolcheinskoe barite ore deposit, produces barite concentrate and supplies it to several oil and gas production companies.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Repair of fans in the head ventilation of mines

Repair of fans in the head ventilation of mines

Company Vorkutaugol
Is part of the mining division of Severstal and is one of the largest coal mining companies
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
"...The equipment is suitable for work in mines". Yuri Ivanovich Vasilenko Director of Vorkutaugol
Shotcreting in the foundry industry

Shotcreting in the foundry industry

Company: LLC "PROMIMPEX"
It offers a full range of fire-resistant and auxiliary materials for the metallurgical industry. It is one of the largest suppliers of refractory products.
Task:
To introduce spraying of thermal units to eliminate local wear zones of the lining.
Solution:
Using AC-1 with a tube to extend the nozzle - mobile, easy to use, and cost-effective.
Result:
The client has saved more than half a million rubles on the lining of the steelmaking furnace. The collapsed furnace wall was restored in just a few hours and the melt was saved.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Waterproofing of the Dniester Dam and the repair of mines

Waterproofing of the Dniester Dam and the repair of mines

Company: Minova Ukraine
"Minova Ukraine" is part of the international company Minova (Germany) - the world leader in matters of rock reinforcement by using various chemical and special-cement compositions.
Task:
To expand the area of spraying machines to meet the growing number of orders.
Solution:
During the test drive of the machines, the customer chose the AC-1 model for the low rebound of the mixtures, the jerk-free application, and the performance adjustment provided. Two units have been purchased to carry out various works without loss of mixture.
Result:
About 1,000 tons of waterproof coating were applied to the dam of the Dnieper Hydroelectric Power Station. Also, repairs to the building of the Chaikin mine's nadskip lifting and repairs to the fan of the main ventilation shaft of the mine named after M.V. Lomonosov were completed. Additional tasks were assigned at the Stashkova mine and the KZHRK facilities.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
Restoration of Alexandrovsky Palace (UNESCO World Heritage Site)

Restoration of Alexandrovsky Palace (UNESCO World Heritage Site)

Company: Stoick
The Stoick Company provides a full range of services for design, construction, and mounting, including the reinforcement of building structures, waterproofing, and laying of engineering communications systems.
Task:
To increase the capacity of the shotcrete equipment for construction restoration.
Solution:
Use of the AC-1 machine due to its compactness and economy.
Result:
Thirty-two projects have been implemented, including those from UNESCO's list of projects. A 38% saving on task estimates was achieved. The lifetime of the renovated surfaces has been increased by 50 years.
Used Equipment:
AC-1 dry-mix shotcrete machine AC-1 dry-mix shotcrete machine
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Payment Options

leasing
Leasing program
deferred
Deferred payment plan
buyout
Equipment buyout at the conclusion of works